Season 1

Season 1 (2002)

First aired in September 2002, Mark Evans along with his loyal (if ageing) side-kick Pete Walker took on their latest mad-cap building project after the construction of two cars and an aeroplane. A Chopper is Born followed Marks 6 month odyssey to build a kit helicopter. The Rotorway Exec 162 is the most popular kit helicopter in the world. Manufactured in Phoenix, Arizona, Rotorway have been building Helicopter kits for nearly 30 years.


Episodes: 15

Star Cast: Mark Evans ,



Episodes List

Ep.1 Episode 1

Air Date: 2002-01-01

Mark Evans begins building his home kit chopper before attempting his helicopter rating in Arizona.

Ep.2 Episode 2

Air Date: 2002-01-08

Mark Evans begins building the helicopter airframe and discovers the principles of helicopter flight.

Ep.3 Episode 3

Air Date: 2002-01-15

The airframe is complete and Mark turns his attention to the tail boom before beginning his helicopter flight training.

Ep.4 Episode 4

Air Date: 2002-01-22

Mark begins the manufacture of the main rotor shaft before getting to grips with training on the controls and throttle.

Ep.5 Episode 5

Air Date: 2002-01-29

Mark installs the engine in his home kit helicopter and learns how to counter 'dead man's curve' - a potentially fatal beginner's mistake.

Ep.6 Episode 6

Air Date: 2002-02-05

Mark's helicopter is ready for the tail rotor drive and the clutch, and he learns how to deal with engine failure and autorotation.

Ep.7 Episode 7

Air Date: 2002-02-12

The exhaust and cooling systems are added to Mark Evan's helicopter, and he learns how to take off from hover position and from the ground.

Ep.8 episode 8

Air Date: 2002-02-19

Mark fits the exhaust, fuel system, fuel pumps and pressure regulator to his helicopter, and learns flying level and straight, to slip and to skid.

Ep.9 Episode 9

Air Date: 2002-02-26

Mark turns his attention to the avionics and instrument panel, and learns about the most important instruments he needs to fly a helicopter.

Ep.10 Episode 10

Air Date: 2002-03-05

Mark learns how to climb and descend before installing the lights, navigation system and computer into his home-kit helicopter.

Ep.11 Episode 11

Air Date: 2002-03-12

Mark turns his attention to the body panel and back seats, before learning about landing and set downs.

Ep.12 Episode 12

Air Date: 2002-03-19

The main rotor blades are fitted to Mark Evans's home-made helicopter. And in his helicopter-flying lesson he learns all about taxiing.

Ep.13 Episode 13

Air Date: 2002-03-26

Mark Evans takes to the skies in his chopper to practise the quick stop. Back on the ground he installs the rigging into his home-made kit helicopter.

Ep.14 Episode 14

Air Date: 2002-04-02

Mark paints the bodywork of his helicopter and installs the upholstery, before taking to the sky in another chopper to complete a circuit.

Ep.15 Episode 15

Air Date: 2002-04-09

We follow Mark as he reveals the finished home-kit helicopter and takes it into the skies for its first glorious flight. Last in series.